Polyimide Tape

Polyimide tape, or Kapton tape, offers excellent physical, electrical, and mechanical properties across a wide temperature range. Therefore, it is ideal for high temperature and electrical insulation applications.

  • Good Chemical Resistance
  • High Electrical Resistance
  • High-Temperature Resistance

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POLYIMIDE TAPE DETAILS

Manufacturers create polyimide high temperature tapes by coating polyimide film with a desired adhesive system. The film thickness ranges from 0.5 mils to 10 mils, while the adhesive thickness ranges from 0.5 mils to 2 mils.

CGS coats both silicone and acrylic adhesives, ensuring clean removal without residue in high-temperature applications. Additionally, we have developed specialty adhesive systems that are low outgassing, ultra-thin, high temperature, and high tack. Polyimide tape is naturally amber, but we can supply it in other colours like green, red, or clear for easier colour coding

Max temp

Use standard polyimide film tape with silicone adhesive in applications up to 260°C (500°F). For higher temperature resistance, choose our HT version, which uses a special grade of silicone adhesive, allowing the tape to withstand up to 300°C (572°F).

Shelf life

Polyimide with pressure-sensitive adhesive (PSA) has a shelf life of 2 years from the date of manufacture when stored at 75°F and 50% relative humidity.

 

SPECIFICATIONS

Product Number Polyimide Backing Thickness  Adhesive Total Thickness Mils Adhesion to Steel oz/in Dielectric Strength v/mil Operating Temperature ℃
CGSTAPE-8257 0.5 Mil  Thin Silicone 1.5 12.5 3000 260℃
CGSTAPE-8257S 0.5 Mil  Ultra Thin Silicone 1 12.5 3000 260℃
CGSTAPE-8158 1 Mil  Acrylic 2.5 25 6500 150℃
CGSTAPE-8158FR 1 Mil  Flame Retardant Acrylic 2.5 25 6500 150℃
CGSTAPE-8158M 1 Mil Low Outgassing Acrylic 3.3 40 6500 150℃
CGSTAPE-8258 1 Mil  Silicone 2.5 25 6500 260℃
CGSTAPE-8258HT 1 Mil High Temperature Silicone 2.5 25 6500 300℃
CGSTAPE-8358 2 Mil Silicone 3.5 25 11000 260℃
CGSTAPE-8358HT 2 Mil  High Temperature Silicone 3.5 25 11000 300℃
CGSTAPE-8359 2 Mil  Acrylic 3.5 25 11000 150℃
CGSTAPE-8460 3 Mil Silicone 4.5 25 15000 260℃
CGSTAPE-8458 5 Mil  Silicone 6.5 25 18000 260℃
CGSTAPE-8459S 5 Mil  High Temperature Acrylic 6.5 25 18000 200℃

 

APPLICATIONS

Their properties make them an excellent choice for any high temperature and electrical insulation applications, such as coil insulation, magnetic wire insulation, automotive/aerospace electronics, high temperature powder coating masking and masking of printed circuit boards in the wave soldering process.

wave soldering

ELECTRICAL INSULATION

Polyimide tapes are excellent for high temperature and electrical insulation applications. Use them for magnetic wire insulation and automotive and aerospace electronics.

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Aerospace

Insulate wiring on satellites, spacecraft, and launch vehicles with polyimide tape due to its thermal insulation and radiation resistance properties. Use it as wire and cable insulation on aircraft because of its high mechanical strength, dielectric, and thermal insulation properties.

high temperature bonding

High Temperature Masking

Use polyimide tape for high temperature applications up to 560°F (300°C). Its amber color ensures easy identification and alignment. Its high dimensional and exceptional tensile strength allow it to break through cured paint without silvering or tearing. Common uses include masking parts for powder coating, masking edges of overlap seams, e-coating, electroplating, anodizing, and separating dissimilar metals. It resists shrinking, curling, and edge lifting, and removes with zero adhesive residue.

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