Sheeting
Optimized & Industry-ready Solutions
For All Your Complicated Needs
The process of plastic sheeting involves converting a flexible material into flat, individual pieces/sheets. This allows for pieces to be precisely cut to the desired length as opposed to being wound on rolls. Due to the nature of the machine and the speed of the process, sheeting saves time and improves consistency in the material. We at CGS can provide customers with the alternative of pre-cut pieces along with rolls of material. Choosing CGS will ensure that there is no need for additional cutting, and sheeting provides an easy and simple way to handle large pieces of adhesive tapes and films.
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Film Converting: Sheeting Plastic from Roll to Sheet
Film converting is the process of transforming large rolls of plastic film into manageable, flat sheet formats tailored for specific industrial or commercial use. During sheeting, continuous rolls of plastic—such as polyimide, PTFE, or polyester—are fed through precision equipment that cuts the material to desired lengths and widths, creating individual sheets.
This process offers several advantages:
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Improved handling and storage
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Customized dimensions for downstream manufacturing
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Reduced waste during product fabrication
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Enhanced product presentation and usability

Converting Requirements?
Whether you have a rough idea or a detailed spec, we're here to help. Contact us today and let's bring your vision to life.
Sheeted Materials
Sheeting is ideal for a variety of materials because of its efficiency, including:
Markets Served
Many industries benefit from the use of materials in sheet form, because it saves time and money. For example:
- Electronics
- Automotive
- Medical
- Specialty industries Manufacturing
- Powder Coating
- Aerospace
Benefits of Sheeting
Improved Handling and Storage
Plastic sheets are much easier to handle than bulky rolls. They can be stacked, boxed, or palletized neatly, reducing storage space and improving organization. This also minimizes the risk of damage from creasing, curling, or accidental unrolling, which can happen with film rolls.
Reduced Waste During Product Fabrication
When plastic film is converted into custom sheet sizes, it reduces excess trimming and off-cuts. This means less material waste, lower production costs, and a more sustainable operation. By delivering only what’s needed, sheeting helps optimize yield and reduce scrap.
Customized Dimensions for Downstream Manufacturing
Sheeting allows for precise control over the length and width of each piece, tailored to the end-user’s needs. Whether it’s for die-cutting, thermoforming, or CNC processing, having pre-cut sheets speeds up production and ensures compatibility with various manufacturing systems.
Enhanced Product Presentation and Usability
Sheet form offers a clean, flat presentation, which is especially important for customer-facing applications or when visual inspection is required (e.g. in electronics, medical, or packaging industries). Sheets are easier to count, inspect, and use immediately without additional setup.
Questions
Frequently Asked Questions
What is roll-to-sheet converting?
Roll-to-sheet converting is the process of cutting plastic film or tape from large rolls into flat, manageable sheet sizes.
What materials can be converted into sheets?
Common materials include PTFE, polyimide (Kapton), PET, PVC, and other plastic films used in industrial, electrical, and packaging applications.
Why should I convert plastic rolls into sheets?
Sheeted materials are easier to store, handle, and use. They reduce waste and are often customized to fit specific manufacturing or product needs.
Do sheets affect material performance?
No, converting to sheet form retains the material’s original properties like temperature resistance,
Can I request custom sheet sizes?
Yes, most converters offer custom lengths, widths, and thicknesses to match your exact specifications.
Get In Touch
(905)836-6668
Canada: 1119 Ringwell Drive, Newmarket, Ontario, L3X 2H8
USA:2221 Kenmore Ave Buffalo, NY 14207
Email info@cgstape.com