Applications

Electrical Insulation

What is Electrical Insulation

Electrical insulation refers to the use of materials that effectively prevent the flow of electrical current between conductive parts of electrical systems. These materials, known as insulating materials, are essential in protecting against electrical shock, short circuits, and fires while enhancing the efficiency and safety of electrical components.

Electrical insulation is particularly important in high-voltage applications, where large amounts of electricity flow through systems, increasing the risk of electrical failure if proper insulation is not in place.

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Key Properties of High Electrical Insulating Materials

To effectively insulate high-voltage systems, insulating materials must possess several critical properties, including:

  • High Dielectric Strength: The material must be able to withstand high voltages without breaking down.
  • Thermal Stability: Insulation materials should perform reliably under high-temperature conditions.
  • Mechanical Strength: They should withstand mechanical stress such as bending, stretching, or compression without losing their insulating properties.
  • Ultra-Thin and Lightweight: Many electrical insulating materials converted by CGS are ultra-thin and lightweight, while also maintaining excellent electrically insulating properties. This makes them ideal for today’s electronic devices as they become smaller, thinner, and lighter
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The Importance of Electrical Insulation

Prevent electrical leakage

Ensure that electrical current flows through the intended path, reducing power loss.

Protect equipment

Safeguard components from damage due to electrical arcing, overheating, or short circuits.

Cost Savings

Investing in anti-static and ESD protection can result in significant cost savings. It reduces the likelihood of component damage during manufacturing, storage, and transport, minimizing the need for costly repairs, replacements, and quality control issues.

Commonly Electrical Insulation Materials

  • Fiber Glass Tape
  • Nomex® aramid fiber
  • Mica 
  • Kapton® polyimide film
  • Mylar® polyester film
  • Teflon® PTFE
  • Glass Cloth Tape
  • Cotton Tape
 

Markets & Applications

  • Electronic devices
  • Servers and personal computers
  • Power supplies, transformers, inverters
  • Battery/electronic vehicle (EV): EV Battery busbar insulation EV on-board charger insulation Insulation between battery cells
  • Lighting assemblies
  • Aerospace systems
  • Military/Defense
  • Automotive electronics
  • Medical devices
  • Marine electronics

Get In Touch

(905)836-6668

Address 1119 Ringwell Drive, Newmarket, Ontario, L3X 2H8

Email info@cgstape.com

Get In touch

(905)836-6668

Address 1119 Ringwell Drive, Newmarket, Ontario, L3X 2H8

Email info@cgstape.com

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